Vac Form Tooling Solutions

 CAD Design →  CNC Machining from Solid Billet →  Hand Finishing → Finished Tool 

Our billet aluminium tools are CNC machined directly from solid aluminium billets, making them the superior option for both precision and high-volume runs.

• Unmatched accuracy – Machined directly from CAD data.
• Efficiency – Faster lead times than casting.
• Durability – Suitable for very high production runs.
• Best for – Complex, precision and longest tool life – restricted by tool height.

CAD Design → CNC Machining & Finishing Master Pattern  →  Casting Process  →  Hand Finishing → Finished Tool 

We partner with trusted casting companies to provide cast aluminium tools built for durability and consistency.

• Strength and reliability – Proven choice for high-volume production.
• Precision – Accurate forming of complex shapes.
• Durability – Long tool life with consistent results.
• Best for – Large tooling and high-volume use.

 CAD Design  →  CNC Machining of Model Board  →  Hand Finishing → Finished Tool 

For cost-effective solutions, we also produce model board tooling ideal for prototypes and smaller runs.

• Lower cost – Affordable for trials and testing.
• Flexibility – Easy to adapt or modify.
• Fast turnaround – Quick to produce for validation.
• Best for – Cost efficiency and prototypes.

Each tooling option has unique strengths depending on your project requirements. Here’s a quick comparison to help you decide:

• Billet aluminium – Best for precision and longest tool life – restricted by tool height.
• Cast aluminium – Best for large tooling and high-volume use.
• Model board – Best for cost efficiency and prototypes.

  By offering all three options, D&M Pattern and Tooling ensures you have the right tooling solution for every stage of your production process. 

Not sure which tooling is right for you? Contact D&M Pattern and Tooling today and our team will guide you to the best solution for your project.